Non Destructive UCI Ultrasonic Portable Hardness Tester Portable Hardness Testers For Metal
Application:
Ultrasonic hardness tester model HUH-5M is widely used to measure hardness of small forgings, cast material, weld inspection, heat affected zone, Ion-nitride stamping dies and molds, forms, presses, thin walled parts, bearings, tooth flanks, etc.
Working principle:
ultrasonic contact impedance method
Main Features:
● Handheld Hardness measurement commonly used like Brinell, Rockwell, Vickers, Leeb, etc.
● Rockwell and Brinell hardness testing with heavy loading force and big indentation, lead to serious destruction on sample surface.
● Vickers hardness apply optical measurement, professional technicians can operate smoothly, impossible to measure hardness of heavy work piece, installed machinery and permanently assembled parts.
● Leeb hardness testing apply rebound and indirect method to measure hardness, easily lead to big deviation when convert to Brinell, Rockwell and Vickers scales.
● Ultrasonic hardness tester model HUH-5M applies ultrasonic contact impedance method to do comparative hardness measurement for testing pieces, with advantages of high accuracy, efficiency, portable and easy operation.
Below are Manual Probes UCI-1K/UCI-2K/UCI-5K/UCI-10K
Features for manual probes above:
● Latest ultrasonic sensor technology
● Which can obtain accurate hardness value without auxiliary devices
● Support 360° quick measuring operation
● Excellent human engineering design and easy to hold
● Suitable dimension and weight of probe which is convenient to control
● Quick and accurate measuring for edge and fixed position of specimen to be tested
● Micro indentation, Non- Destructive for any specimen after testing
Specifications:
| Product Name | Ultrasonic Hardness Tester (UCI) |
| Model Name | HUH-5M |
| Loading Force | 10N/20N/50N/98N |
| Indenter Type | 136°Vickers Diamond Indenter |
| Measuring Range |
HB: 85-650;HV 80-1599; HRC 20-70;HRB: 41-100; HRA: 61-85.6 HS: 34.2-97.3;Mpa: 255-2180N/mm |
| Measuring Accuracy | HV:±3%HV; HRC:±1.5HRC; HB:±3%HB; HLD:±5HLD; |
| Measuring Direction | Support 360° |
| Data Storage | To save 1000-groups of measuring data and 20-groups of calibration data |
| Hardness Scales | HV,HB,HRC, HLD |
| Data Display | Loading force, Testing-times, Testing result, Average, Maximum,Minimum,Deviation and Conversion scale. |
| Hardness Indication | LCD display |
| Operating Environment | Temperature:-10℃~50℃; Humidity: 30%~80%R.H |
| Operating Voltage | DC 6V |
| Instrument Dimensions | 160x80x31mm |
| Net Weight | Approximate 500g(Without probe) |
Standard Delivery:
| Standard Delivery | quantity | Standard Delivery | quantity | Standard Delivery | quantity | Standard Delivery | quantity |
| HUH-5M main unit | 1 | Probe Cable | 1 | Anti Vibration Case | 1 | English Operation Manual | 1 |
| 50N/98N Manual probe | 1 | Com Cable | 1 | Screw | 1 | Warranty Card | 1 |
| Standard Rockwell Block | 1 | USB Cable | 1 | Qualification Certificate | 1 | Packing List | 1 |
Manual Probe Specifications:
| Probe Type | UCI-1K | UCI-2K | UCI-5K | UCI-10K |
| Testing force | 10N | 20N | 50N | 98N |
| Diamter | 22mm | 22mm | 22mm | 22mm |
| Length | 154mm | 154mm | 154mm | 154mm |
| Oscillating Rod Diameter | 2.4mm | 2.4mm | 3mm | 3mm |
| Roughness of measuring surface | Ra<3.2um | Ra<5um | Ra<10um | Ra<15um |
| Min weight of test material | 0.3kg | 0.3kg | 0.3kg | 0.3kg |
| Minimum thickness | 2mm | 2mm | 2mm | 2mm |
Motorized Probe Specifications:
| Probe Type | UCI-300 | UCI-500 | UCI-800 | UCI-1000 |
| Testing force | 3N | 5N | 8N | 10N |
| Diamter | 46mm | 46mm | 46mm | 46mm |
| Length | 197.5mm | 197.5mm | 197.5mm | 197.5mm |
| Oscillating Rod Diameter | 3.7mm | 3.7mm | 3.7mm | 3.7mm |
| Min weight of test material | 0.3kg | 0.3kg | 0.3kg | 0.3kg |
| Minimum thickness | 2mm | 2mm | 2mm | 2mm |
Block Specification:
| Hardness Range | Uniformity | Roughness | Dimension |
| (28~35)HRC | ±1.5HRC | Ra=0.02um | Ø90x16mm |
| (38~43)HRC | ±1.5HRC | Ra=0.02um | Ø90x16mm |
| (48~53)HRC | ±1.5HRC | Ra=0.02um | Ø90x16mm |
| (58~63)HRC | ±1.5HRC | Ra=0.02um | Ø90x16mm |
| (300~500)HV1 | ±3%HV | Ra=0.02um | Ø90x16mm |
| (300~500)HV5 | ±3%HV | Ra=0.02um | Ø90x16mm |
Support Ring Specifications:
| Support Ring Name | Plan Support Ring | Small Cylinder Support Ring | Big Cylinder Support Ring |
| Application | Plan Test Piece | Diameter 8-22mm Test Piece | Diameter 16-80mm Test Piece |
Guidelines for selection and use of UCI instruments:
| Load | Model | Features | Typical Applications |
| 98N | Standard length (manual) |
Relatively large indentation; requires minimal surface preparation |
Small forgings, cast material, weld inspection, HAZ |
| 50N |
Standard length (manual) Extended length (manual) Short probe (manual) |
For general use 30 mm extended length Reduced length (90 mm); electronics in separate housing |
Induction hardened or carburized machine parts, for example, camshafts, turbine weld inspection, HAZ Measurement in grooves, on gear tooth flanks and roots Turbine blades, inside wall of pipes with Ø >90 mm |
| 10N |
Standard length (manual) Extended length (manual) Short probe (manual) |
Load is easy to apply and provides control to test on sharp radii 30 mm extended length Reduced length (90 mm); electronics in separate housing
|
Ion-nitride stamping dies and molds, forms, presses, thin walled parts Bearings, tooth flanks Turbine blades, inside wall of pipes with Ø >90 mm |
| 8 N | Motor probe style | Load is applied by servomotor | Finished precision parts, gears, bearing raceways |
| 3 N | Motor probe style | Load is applied by servomotor; rather small indentations |
Thin layers, for example, copper or chromium on steel cylinders; Copper rotogravure cylinders; Coatings, case hardened parts |
| 1 N | Motor probe style | Load is applied by servomotor; rather small indentations | Thin layers and coatings |
Optional Testing Stand HU-100:
| Testing Stand | HU-100 |
| Material | Stainless Steel |
| Weight | 8.8Kg |
| Dimension(LxWxH) | 200 x 200 x 332mm |
